I-Industrial PSA Nitrogen Generation Plant: Isenzo Esikhona Lokuhlola Imigashi Lapho

Zonke Izigaba

umsebenzi wokuhluhluza amoniya ngesithuthi

I-PSA Nitrogen Generation Plant iyiphrojekthi eliphambili lokusebenzisa u-metholoji we-Pressure Swing Adsorption ukusukuma i-nitrogen kwisekhono, ngokushoqua i-pressure swing adsorption umethode ophambili lokulungiselela i-nitrogen kumoya owahamisiwe. Lolu hlobo olunoveliyo lusaqhuba ngokufakela imoya ewahamisiwe ngaphandle komoya omncane ngenxa yalinyeziwe carbon molecular sieves ezizamsene zonke izinto ezingasemva. Umsebenzi uwenza ngokusebenzisa amabheqe abesuka amabhabha akwaziwa nokusebenza ngalokhu kuzama ukuba amandla ahlale kakhulu, futhi kuhlanganiswa ngezinye izikhwelo ezinomsindo, zikhawuleza ukusukuma i-nitrogen ngendawo yokugcina. I-phathwe leyiPlant lingavumelela leziNingi lokuhlala kwi-Nitrogen phakathi kwabantfu 95% kunye ne-99.999%, ngeendlwini ezindala zokugcina. Lolu hlobo lwahlukile kulula amaxhobo okuningi lokuncane njengemitha lesiCompressors, amaxhobo wokuqondiswa, i-PSA vessels, i-molecular sieves, amaxhobo wokuhlola, kunye nemitha lesiStorage. Amaphathwe angamandla angenziwe ngokubanzi ukudibanisa, ukuba bafundise amandla ahlale kakhulu nokucacisa amaparamitha nokuphucula ukuvikelela kwezinhloso zokusebenza. LeziPhathwe zisetyenziswa ngokubanzi kwindawo zokulinganiswa, futhi kwindawo ze-food packaging, electronics manufacturing, pharmaceutical production, kunye ne-chemical processing. Ukusenzo kwalokho kunomthelelo kunye neefayisini efanelekayo, lokhu kungcono lokungena lokhu kungaba noma kungasebenza kakhulu. Umyalo wesentulo usetyenziswa ukuba libe luchasene ngeezinye izinto ezidingekayo, futhi amaxhobo awakhiwe ngokubanzi ukusombulula ukusukuma kakhulu kunye nokuhlola ukusukuma kwe-produkthi.

Izincomo Zomkhiqizo Omusha

Amagcinisi wokuhlanganisa i-PSA yenayisithi angenziyo izinkinga ezimbili ngokwesikhatsi esikangelwe yona ukuthi kuzo kuhlonipheka lokulula amaxesha. Ukuphakamiswa kwesintu esincinci nguquketho lokugcina ukusetyenziswa kwezinhlobo zezilungileyo ezifaneleleyo, noma ukubuyela umoya we-Nitrogen, okungenaqondwa phakathi komhlaba. Loluquketho lungenziyo imali engapheli kunye nokuhlola kahle lokhu kungabonakale yi-Nitrogen, futhi kuhlanganisa ukuthi akukho imigomo yokuthi udlame kuwo amandla nokuthi amaqembu ephandle kwenhloko azibuyekeze amandla. Imali yokusebenza ingavumelekanga kunye nokuhlola kahle, kunye nelefantini leliyindlela lokusetshenziswa. Iziqu zokuthinta ukuthi zisetshenziswa ngeminye emangeni, kunye nokuthi zihlola kahle, zingavumelanga ukuthi amandla asemakhono asetshenziswa ngendlela efanele. Ukushintsha okanye ukuthi kukhangelela ukusetshenziswa kwesintu sokunquma kwezindlu ezinathathu ngokuphelele ngokuthi zizoshintsha amandla ase-liquid nitrogen. Umsebenzi wokuqala wesintu sokushintsha kufaneleleni kakhulu, kunye nokuthi akudingekanga ukuthi amandla asemakhono ayiqhubekanga, lokuthi kuzosetshenziswa ngokucacile kakhulu. Izinga lamahlawuletho lingenziyo ukuthi lishintshwe imithombo yomoya we-carbon elibhedlisele ngokuthi akukho amandla angazibuyekeze amandla angasetyenziswa nokuthi amaqembu ephandle kwenhloko azibuyekeze amandla. Ukusetha kwezinsimbi kufaneleleni kakhulu, kunye nokuthi kuhlanganisa ukuthi amandla angasetshenziswa ngokuthi amandla angasetshenziswa ngokuthi amandla angasetshenziswa ngokuthi amandla angasetshenziswa ngokuthi amandla angasetshenziswa. Ukuphatha kweqhutywa kufaneleleni kakhulu ngokuthi kuhlanganisa ukuthi amandla angasetshenziswa ngokuthi amandla angasetshenziswa ngokuthi amandla angasetshenziswa ngokuthi amandla angasetshenziswa. Umyalezo wesintu sokushintsha kufaneleleni kakhulu ngokuthi kuhlanganisa ukuthi amandla angasetshenziswa ngokuthi amandla angasetshenziswa ngokuthi amandla angasetshenziswa ngokuthi amandla angasetshenziswa.

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umsebenzi wokuhluhluza amoniya ngesithuthi

Ukuxoshwa kwezinto zokuhlola esincane

Ukuxoshwa kwezinto zokuhlola esincane

Isikhungo sokukhiqiza i-PSA nitrogen sinesistimu yokulawula eyinkimbinkimbi emele umvuthwandaba wobuchwepheshe bokuzenzakalela ekuhlukaniseni igesi. Lolu hlelo oluhlanganisiwe lusebenzisa izilawuli ze-PLC ezithuthukile kanye nezikrini zokuthinta, okwenza kube nokulandelela okunembile nokulungisa wonke amapharamitha okusebenza. Abaqhubi bangafinyelela idatha yesikhathi sangempela ngobumsulwa be-nitrogen, amazinga okucindezela, amazinga okugeleza, namamethrikhi wokusebenza kwesistimu ngokusebenzisa ideshibhodi enembile. Uhlelo lokulawula luhlanganisa izinhlelo zokuqapha eziqagelayo ezihlaziya amaphethini okusebenza futhi zixwayise amaqembu okuqapha ngaphambi kokuba kuvele izinkinga ezingaba khona. Amakhono okuqapha akude avumela ukuphathwa kwesistimu ngaphandle kwendawo nokuxazulula izinkinga, kunciphisa izikhathi zokuphendula nezindleko zesondlo. Lolu hlelo lugcina futhi amarekhodi enqubo enqubo enemininingwane futhi lukhiqiza imibiko ephelele yokuqinisekisa ikhwalithi nokuhambisana nemithetho.
Ukusebenza Kwamandla Nokuhlala

Ukusebenza Kwamandla Nokuhlala

Umbhodwana wokuhlala lwavela ukuthi kuhloniphe iindlela zokusetyenziswa kweenergy ngeminye eminingi yezinto ezinhlanganisayo ezizama ukubuyekeza amagabheni okusebenzeka nokuphakamisa kokuthi kuhluphekisele iphakathi lokulula. Isistimu sikhetha amandla aphoqeleyo aphoqeleyo olukhetha ukuhlola umoya omkhulu olufika kanye nesintshontshonko esifika esebenza ngendawo yokuphucuka komphilo wesintshontshonko esifundwa ngokushesha kwimbali yokuquka. Amaphrofayela amafanele ayisebenzise ukubusa ngokugcina ngokwesicwangciso sokunyeleya, ukusuka ukungavumelana nokubusa ekupheleni lwe- nitrogen consumption. Ibedi labaseive lemfene libhedwe ngokubhebhu labo olukhetha izikhwalekiso ze-nitrogen ngokubhebhu lokunciphisa ukusetyenziswa kwephasi. Izindaba ezihluhleni nokuhlola kuhlanganisiwe ngokubhebhu lokuziphatha isibindi sokusetshenziswa kweenergy. Umbhodwana wokuhlala wakhiwe ngokuthi kuhloniphe imigomo yesibindi nokuphucula ukusuka nokuba yayingakanani nokuthi kuyahluphekisele kunye nokuba kuyayazi ngokuthi kuhluphekisele iphakathi lokusebenza.
Amathambo Akhethiweyo nokuthi kanye neFlow Rates

Amathambo Akhethiweyo nokuthi kanye neFlow Rates

Yekumngeni lokugcina amagama apho kwi-PSA nitrogen generation plant ngokushesha kuhlala ukuthi kungavumeleke i-purity ne-flow rates esetshenziswe ngokupheleleyo kumthetho ophendulekileyo. Isistimu sikwazi ukulandelana nenombolo yepurity phakathi kwe-95% kunye ne-99.999%, esethathweni sesikhatsi sasemva, ngenxa yalokhu akukhuseleka usetyenziso. Amasistimu amaphambili wokuqinisekisa flow akusangabuyeleyo umoya wamandla okunye nokuhlanganiswa, ukusure ukuthi kuzolulekwa umoya kumcindebe elincane. Ukubuyelekiswa kweminyaka ekuvunyelweni kuhlala kufanele, kungavumeleke ukusetshenziswa kwisezantsi ezimbini zokuthatha iziphumo ezintsha. Zingabi zokuphindezelwa kwe-purity ezincinci, ezikwazekayo ukuthi ziyiziphi zezinto ezifaneleleyo ezidinga amandla angaphezu kwe-purity ezidifefe. Isistimu sikwazi ukusetshenziswa imibhalo yesithoba kunye ne-systems eziphumaphakathi ukuthola umoya ongaphandle kwe-dela edluleyo noma emizamo yokusethelayo.