Ukuphatha Kwezilungiselelo Zokusebenzisa i-VPSA Oxygen Production Equipment kwi-Steel Smelting Industry

Ukuba VPSA Oxygen Generation Ukuziphatha Ukusebenza Kwesitsha

Phakeme Lokuhlala Lokuseparatisha Amagase kwi-VPSA Izandla

Okwenza i-VPSA technology ikhululekile ngokuthi yisikhathi esisebenzisa ukwahlukaniswa kwezindiza zokuthutha okufakwa kwezimali. Le ndawo isebenza ngokuthatha amagama e-nitrogen esinyini ngokusebenzisa izinto ezithi zeolite molecular sieves, eshaya ngasemva kwezimali ephethwe. Kunezindawo ezintathu eziphambene nezici: okokuqala ukunceda umoya, emuva ukugcina okufanele kube yisikhathi, futhi ekugcineni ukuthola okutholwe. Ngenkathi i-nitrogen nezinhlahla zokuthatha zihlakulwa ngemisebenzi, okusemva kwezimali okutholwa kungenxa yale 80% kuya kuma-94%. Abasebenzi base industreya bafuna leli qoqa lokusebenza, ngakho amathurini wama-ssele lapho kudingeka kwezimali esikhundleni esikhulu kuyadingeka ngokuphelele kumisebenzi yemisebenzi.

Umthetho weVPSA usenzo kakhulu njengesikhatsi esidingekayo kunye nokuhlola kweenergy phakathi kwemibuzwana yokuphucula amagasesi. Lokhu kungaba ngokushesha kuhlola kweenergy, esifunyenwe ngokukhangelwa kwekomponyenti zakhe, njenge-towers zophuculeko eziradial kunye nevalves ezikhoyo, okungavunyelwa ukuphucula kweenergy.

Ukuphatha Kwesikhatsi Esikhona Ukuphawula Izindaba Zokugcwalisa

Ukuthuthuka okuqhubekayo kubaluleke kakhulu lapho kukhulunywa ngokwenziwa kwemikhiqizo yensimbi esezingeni elifanele. Yilapho kusebenza khona izinhlelo ze-VPSA, ezinikeza ukulawula ngesikhathi sangempela ukuze opharetha bakwazi ukulungisa amazinga e-oxygen njengoba kudingeka phakathi nemijikelezo yokukhiqiza. Isici sokuzenzakalela senza umehluko lapha ngoba sigcina izinto zizinzile. Ngaphandle kwalokhu kulungiswa, ukushintshashintsha kwamazinga okushisa kungenza lonke iqoqo libe buthaka, okuholele ekubeni insimbi ibe buthakathaka noma ibe nezinye iziphambeko emgqeni. Ukufakwa kwe-VPSA kwanamuhla ngokuvamile kuhlanganisa ubuchwepheshe be-PLC kanye nezinketho ezihlukahlukene zokumiswa. Lezi zingxenye zenza kube nokwenzeka ukuqapha kude futhi zisiza ukugcina imisebenzi iqhubeka kahle ngaphandle kokuba kube khona umuntu oqapha konke njalo. Izimboni ziye zathola lokhu kuwusizo ngokukhethekile phakathi nemisebenzi yasebusuku noma lapho izisebenzi zokulungisa kudingeka zigxile kwenye indawo.

Izitimfuba zokwenza isithalayamandla ezisetshenzisile teknolojhi ye-VPSA ngokwesibonelo besebenzisa izindleko zazo. Ukubheka iziphoreso zazo zonke izitimfuba lezi zibonisa ukuthi lezi zinhlelo zisetshenziswa ukuncipha izindleko zokwenza isitimfuba futhi ukuthuthukisa umsebenzi wonke. Kunezitimfuba ezitholile ukuthi zinethousand zokunceda kakhulu ngokusebenzisa izindleko zokushisa. Le teknolojhi yayizwa ngokuthi yisimo sezinga lelilandze kakhulu ngokushesha ngoba kungenzeka ukusebenzisa teknolojhi ephakeme kakhulu kunezinye izinhlelo ezingaphansi kwezimali futhi zinethulwa kakhulu kwezinye izinto ezifanayo.

Imininingwane Ekhoyo Lokho kweTeknoloji yeVPSA kusemiswano Okuxhasa

Ukulula Ekufanelekhi Ngesinye Sokudla Ngokusebenzisa Imbulo

Xa uyabheka kweffishensi yekhishumi, i-VPSA okanye i-Vacuum Pressure Swing Adsorption tech iyashisa ngokukhulu kunemithodi yamakhweyana edwalile. Yabelani ngezinombolo ngemzuzu othile izinto ezingenakulandelwa apha. I-VPSA systems idinga amandla angcono ukusela, okungaba yindlela yindlela yokulandela kwezimali kwezimali kanye nokunciphisa kwezinhlonipho kanye. Ii-reports ezithile zasezweni zibonisa ukuthi kudinga ngu-0.3 kWh ukwenza yonke imithe ka oxygen ngale ndlela. Le nto ikhuluma ngamakhono atholakale pansi kwezinsizakwana, okwenza yinto enkulu yezindzaba ezingathola amakhono awo aziphambene nazo futhi zingathanda ukuba ngamakhono.

Ukuthuthukwa kweffisensi yesikhwama kubaluleke kakhulu xa kufika ekuboneni ukuthi yini engqondweni yemifanekiso. Xa i-VPSA ithintela amaphoyinti wokuphosha ikhabhoni ngokwenza isithalwe, isikhungo sikhuthaza ukuvumelana nezinhloso zokushisa kwemali ezifanakaliswa yizwe. Futhi masithi kahle, ukuthatha amandla akuyona kuphela okuhle kwehlukanzi. Abasebenzisa isithalwe bakhona bavuma ukuthi izindleko zabo ziphumelela. Kuncane ukubhuleka amandla kunezimali ezokuthiwa kuzinye izindawo kwehlukanzi. Iindlela zokuthiwa zingathwalela imicimbi yazo, zilungiselela amaphupho, futhi kungenzeka ukuthi kuthole ukuphakama ngaphandle kokuthenga ngokweqile. Ngakho ke ngempela amanye amaphakathi athatha iindlela zokuthiwa kwezinye izinhlelo zase-VPSA.

Ukuphakamisa kwezinye izinto ezikhulu lokuhlola Umsizi ngokupheleleyo kwiBlast Furnaces

Okwenza kwezisitimbi ze-VPSA zingaphandle kwezinye izindlela ngokunjalo kwezikhathazo ebalulekile kumelwe kwenzeke, lokhu kwenza kube lula ukulandelana nezidingo eziphezulu ze-oksijeni emakhaya njengokwehlathini we-blast. Izindlela eziphumelelayo ngokwengeza okuphelele kwe-infrastucture ukuba kube khona amandla, kepha i-VPSA iyavikela konke lokhu. Izigaba ezisebenzisa lezi sistimbi ngenkathi asikho ukulindela noma ukugcina amaphela amaningi ngokulandelana nezidingo ezingaphansi. Nokho, bathinta kuphela amapharamitha futhi bathube ngokuzunywe kwezinkathi eziphezulu noma eziphansi.

Okunikeza teknolojhi ye-VPSA ngokuthi yintoni ukuba yilula ukuthi ikhutshelwe lapho izinkampani zifuna ukungenisa imicabango emisha noma ukwakisa amathuba wokwenza ngaphandle kokubangela ukungcono okukhulu. Abakhankatha bebonke ukuthi imisebenzi yabo ihlotshaniswa ngokuvulekile lapho kuzozwe amathuba ngisho ngenxa yeli futhi. Indlela enhle ikhona kule mithi ngokuthi inokuthi ibuyele kusho kuzindlela ezintsha zokudinga kwe-oksijeni ngenkathi isebenza ngokuphezulu futhi ibeke amathuba phakathi. Le ndlela yokusebenza yenza i-VPSA ukwenzela okutholakala kakhulu kuzo zonke izinkampani zokucocwa izinto ezilimiwe ngokuthi kudingeka ukulethwa kwekhanda kugcine ukubonakala kwekhando nokuphila kwezimali.

Ukuphatha Kwesikhwama Sokuhlola Ukusuka KweStainless Steel

Ukuphucula Ngokuzenzakalelayo Phakathi Kwamagugu Lokuhlola

Ukuqondana okuzenzakalelayo phakathi kwezitowe zokuthatha ngokusebenzisa izinhlobo zokuvikela izindlela zokusebenza ngokuhlangene nezindlela zabo zokuproduka ngaphandle kokuvala. Uma kunezitowe eshaya inqolobane noma ukucima, isisitemu sikhala ngokuzenzakalela kuzitowe esibeni ngaphela kokuvala, ngakho ke iyosi liqhube ngendlela ethulile kuzifurnace lapho kudingeka kakhulu. Lezi nzile zokubuyela zinjalo kuthiwa izindawo zikhulume ngokuphunyeza uma kunehlobo noma ukungcola kwenzitowe eyodwa, lokhu kuvikela ukuphela kwezindlela zokuproduka ezithintayo lapho iyosi kugcina. Kumaqhamani wokwenza izindlela zokuproduka ukuze ubeke kakhulu amahora wokusebenza bavale amasonto, le ndlela yokubuyela kakhulu yenza ukuthi kube yisidingo esikhulu sokuphila kwezindlela zokuproduka ezifanayo.

Amasistimu Akhawulezanga Okusetyenziswa Kweoxygen

Imicabha yokuxhumeka esingeni lwezimali zokusebenza kwezokweyana kubambiswe ngokuphelele ukuqinisekisa ukuba i-oksijeni isebenza ngendlela ethile noma xa kukhona okuqondile kwezimali. Ngenkathi i-oksijeni isebenza kancane, le micabha iyasebenza ukukhinda ukungena kwezimali, lokhu kuyakuvikela konke ukusebenza ngendlela elungileyo nebotshelo. Ithekheni yesikhathi samanje ikuvumela le micabha ukuthi ayisijele ukuvikela izimali zokusebenza. Le kumanyiswa ngokuzenzekelayo ikuvumela ukusebenza kwezimali ukuthi kube yimali esebenza ngaphandle kwehlanga, lokhu kuyakuyindlela esingcono kakhulu kumqondo oyingxenye yezimali lapho izindleko zokungena kwezimali ziyasebenza futhi botshelo buyasebenza ngokuphelele.

Amaninzi Amahhasele Ngokusebenzela iVPSA

Ukukhupha Okukhawulekile KwiVPSA Ngenxa Yezilondolozi Ezifanekiso

Ukusebenzisa amahhasele kakhulu ukukhupha amafula, iVPSA amahhasele akhuphe amagama amaningi ngokuthi angakwazi ukukhupha ngokukhawulekile phakathi komunye wePSA. Angakhiwa ukuthi angasebenzele ngokukhulu ngokushesha, lokuthi kuhlukele ukudla kunye nokusetyenziswa. Amalungiselelo amaningi akhuphe amagama amaningi ngokuthi amadabhlobo amandleni akhuphe amagama amaningi kunye nokuthi amaphandle kuhlukele ukusetha.

Ukuphahla kwezinhlobo zokusebenza akususa amandla ngakumbi kunye nokuziphindaphinda umsebenzi wokusebenza ukuthi kuhle, ukucacisa okulinganayo ngekhomphondulo yaseVPSA phambili yasePSA.

Ukuphahla Kwamandla Ngokusebenzela Isikhombisi

Imicamelo ye-VPSA ikhululela amandla ngokuthi usebenzisa ukuvulwa kwamanzi xa kusohlwa imigqa. Indlela abasebenzisa ngayo le micamelo ikhansela ukusetshenziswa kwamandla, okungathi kuzokwenza izinkampani zindlela okuncane xa zilayisha izindleko zokusebenzisa zinyanga zinyanga. Uma sibheka ukuthi yini esebenza ngokwemindaba, kukhona amanye amaphuzu abonisa ngqo ukuthi VPSA teknoloji yiyiphi. Amakhampeni amaningi abuze ukuthi amaphesenti avamile aye kube lula ngemuva kokushintsha kule ndlela yokusebenza, lokhu kwenza yinto embalwa kakhulu kwezinkampani ezifuna ukuncipisa izindleko ngaphandle kokuthi zilale ukusebenza.

Ukufundiswa Kwezinye Zintaba Zokusebenza Ngokuthi

Ukuphukuma Ukuphatha Ngokushesha Okukhona

Izindiza zokwenza isithalayamandla ezingenela ukwenzelwa kwe-oxizeni ngokucophelela kubona ukunciphisa kwezindlela zokuphuma kwezindlela zokwenza isithalayamandla ngokuphelele. Lapho kuhlelwa kwevelwele kwe-oxizeni kwenziwa ngokucophelela lapho kuyindlela yokwenza, kube khona ukunciphisa kwezindlela zokuphuma kwe-monoxide wecarbon na-oxides yenitrojjeni. Kulaleli zindiza, leli nqubo ibonisa ukuthi izindlela zokuxilongwa zingasebenza ngendlela yokuvikela umhlaba. Abanye amaphakathi abonisa ukuthi wabiliwe ukuphuma kwamadla ngokuphindwa kabili ngemva kokuthutha kwezindlela zabo zokusebenza ne-oxizeni.

Amalungiselelo Okuqondiswa Ukufinyelela Umgibano Womoya Omusha

Lapho izisitemu zika VPSA ziphunywe nezindlela zokuthola phandle kweqile lelisa, amathambo akhiya amandla okwenza izimo zabo zokusebenza ngokungcono. Indlela le zisitemu zosebenza ngokuthi zithola konke leli qile lalithathwa kusenqakweni yezokuphatha futhi ziyisebenzisa futhi zingavaleli. Lokhu kunezimpawu ezinhle kakhulu kumaqoqo amandla ngoba kuzothuthwa amathimele. Bona ukuthi yini okuhlala kumele kuthathwa lapho amathambo ethola leli qile kudinga amathuba amathathu kanye nezindlela zokuthola amandla, lokhu kuthuthwa amathimele amaningi. Kunezimboni ezithola ukuthi zikhula amathimele kwezindlela zokuthola amandla ngama-50% lapho zisebenzisa le zindlela.

Amalungiselelo Okusebenzisa Ukugcina Ukuguquka Kwamasistimu Ka-VPSA

Ukuphatha Ukuphucukeleko Kwesayivi Esikhombisa

Ukuphathwa kahle kwezisithuthi zemolekyuli kuyindlela esebenza ngayo ukugcina ubushushu bokusebenza kweqeqeshwa leVPSA futhi ukun extendinga umthamo wokusebenza kwalo. Abasebenzisi bekuphathwa kufanele bahlale bavuselela lezi zinhloso ngokukhutshwa kahle. Le ndlela ngokuvumelekile iquka ukubala kanjani isithuthi ayelokho ukuthatha amagugu futhi ukubhola izikhathi zokubuya futhi ngaphambi kokuthi kugcinwe. Abasebenzisi abaningi bokuthi abafunayo bethi ukulinda okuqala kwehlukene kakhulu ngemikhawulo yokulala nokuphunywa. Kuyindlela encane ukuthi kwenzeke ukulandelela kahle ngokuvumelekile, ukubheka izindlela zokuthola ukwehluka kwezinkinga futhi ukulandelela ukuthola kwemigca. Lezi zimpawu zokubona zenza ukuthi kuthathwe amathimba lapho kudingeka ukubuya, lokhu kunciphisa lezi zikhawulo zokulala ezinguqu ngokwehlisa izindleko ngemva kokuthi kusebenza kahle lapho kudingeka ukutholiwe.

Amathetho Akuqinisekisa Kwe-Pump Ye-Vacuum

Ukuthola okuningi kakhulu ngepumpu yokuvacuum kuyindlela ebonakala ngayo ukuthi ivikithi le-VPSA ibe nefficiency futhi yenze izindleko ziphansi. Ukujabulisa akuyona kuphela okuthi uqaphele amaphuzu, kodwa kufaka phakathi ukubheka ngokuyimihla, ukuthola isilinganiso lapho kudingeka, futhi ukunciphisa amaphuzu wokuphumla ngemva nemva. Le mehodhi encane yasebenza ngempela ekuphileni kwezimpumpu ngaphambi kokuthi kudingekwe ukubuyiswa. Oku kufanele kuchazwe ngokuhle kungenhla ukubona izinombolo zokusebenza ngokuyimihla futhi usebenze ngokujabulisa ngezindlela ezifanele ngenkathi engenakho isicelo sezigaba ezithile. Lapho izinto zibe yinkimbuko, ukubulawa nabasebenzisi abanemijabulo yokuthi bahluphe amasethingi ukuze zonke izinto zisebenze ngokushesha kungenhla kubaluleke. Le ndeza yezinyathelo zonke zenza ukuphumla ngaphakathi kwezimpumpu yokuvacuum kungena ngokwane, okwenzeka ngokuphela ukusebenza okuphumelelayo kweqondo lokuvelisa i-oksijini.

Isikhombisi Sokuqala

Yini i-VPSA technology?

I-VPSA iyintoni efanayo ne-Vacuum Pressure Swing Adsorption, utyalo osebenzisa ukususa amagase, ngokukhusela ukuthi ubuyekeze umoya omkhulu. Uyafundisa umkhosi weNithogeni kwi-ayiphi ukusuka komoya, ukusuka umoya omkhulu.

Jingeleyo i-VPSA ingabiwa ukuphucula umkhondo?

UMVPSA uhleli ukusebenzisa isiqephu sesithixo ngokufinyelela amaxhobo okuphakamisayo kanye nokuhlola ukusetyenziswa kwesikhombisi futhi uphinde ungene umoya omphumelelo.

Ngaphi UMVPSA kukhangeleka njengemoto evavanyelweyo?

UMVPSA kukhangeleka njengemoto evavanyelweyo ngenxa yoku yona ukungayityiselele amandla, ukukhupha imali yokusebenza, kunye nokugcina izicatulo zomthwalo ngokubonakale kakhulu phakathi komhlaba.

Ngabe izindlela ze-VMPSA zakwazi ukubuyela kwiindawo ezibonakalayo zemoya omphumayo?

Yebo, izindlela ze-VPSA zihlabeleka kunye nokuba zaziphathelise kwiindawo ezibonakalayo zemoya omphumayo ngokushesha sonke esikhwentini sombili.

Yimfanelo yeyiphi yokubungaza okungabangene ne-VPSA?

Ukubonelela ngokujikelele amasivayelo omkhulu, ukuthatha ngokuziphumulela iimpahla zokuvacuum, kunye nokubungaza ngendlela eyayiphi lezi zinto zingabangene ne-VPSA.